In situ growth of nano-sized layered double hydroxides (LDH) conversion film on AZ31 alloy was synthesized by a urea hydrolysis method. The formation mechanism of the film was proposed. Firstly, the dissolved Mg2+ ions deposited into a precursor film consisted of MgCO3 and Mgs(CO3)4(OH)2·4H2O; secondly, the precursor translated into the crystalline Mg(OH)2 in alkaline conditions; finally, the Mg2+ ions in Mg(OH)z were replaced by A13+ ions, Mg(OH)2 translated into the more stable LDH structure, simultaneously, the OH- ions in the interlayer were exchanged by CO32-, thus led to the formation of the LDH (Mg6Alz(OHh6CO3·4H2O) film. The results indicated that the LDH film characterized by interlocking plate-like nanostructures and ion-exchange ability significantly improved the corrosion resistance of the AZ31 Mg alloy.
Mg Al-layered double hydroxides(LDH) coatings were fabricated by the in-situ hydrothermal treatment method on the AA5005 aluminum alloy.The characteristics of the coatings were investigated by XRD,FT-IR,SEM and EDS.The effect of the p H value of the solution on the formation of the LDH coatings was studied.The optimum p H value of the solution was 10.0.The corrosion resistance of the LDH coatings was studied using potentiodynamic polarization tests and electrochemical impedance spectrum(EIS).The results demonstrate that the LDH coatings,characterized by platelets vertically to the substrate surface possess excellent corrosion resistance.The influence of the hydrothermal crystallization time on the corrosion resistance was evaluated.Prolonging the crystallization time can increase the corrosion resistance of the obtained LDH coatings.The anticorrosion mechanism of the LDH coatings was discussed.