针对锌湿法冶炼砷盐净化除钴过程中钴离子浓度无法在线检测给生产优化控制带来困难的问题,建立基于机理模型和核偏最小二乘(kernel partial least squares,KPLS)参数辨识的钴离子浓度软测量模型;考虑到过程具有时变性,根据所建立的软测量模型特点,提出一种双向递归KPLS模型参数更新和滤波修正相结合的模型在线校正方法,以提高软测量模型精度;同时,采用基于主元分析和贝叶斯分类的异常值在线检测方法实现对参数辨识相关检测量的实时异常值在线检测,保证用于参数更新数据的有效性。研究结果表明:所建钴离子浓度软测量模型跟踪效果好,满足实际生产过程预测精度要求,解决了钴离子浓度无法在线检测给优化控制带来的困难,可为生产过程的优化控制提供指导。
A resolution method based on Gaussian-like distribution for overlapped linear sweep polarographic peaks was proposed to simultaneously detect the polymetallic components, such as Zn(Ⅱ) and Co(Ⅱ), coexisting in the leaching solution of zinc hydrometallurgy. A Gaussian-like distribution was constructed as the sub-model of overlapped peaks by analyzing the characteristics of linear sweep polarographic curve. Then, the abscissas of each peak and trough were pinpointed through multi-resolution wavelet decomposition, the curve and its derivative curves were fitted by using nonlinear weighted least squares (NWLS). Finally, overlapped peaks were resolved into independent sub-peaks based on fitted reconstruction parameters. The experimental results show that the relative error of half-wave potential pinpointed by multi-resolution wavelet decomposition is less than 1% and the accuracy of Ip fitted by NWLS is higher than 96%. The proposed resolution method is effective for overlapped linear sweep polarographic peaks of Zn(Ⅱ) and Co(Ⅱ).