This paper introduces the complexity and particularity of tube-sphere intersection weld(J-groove weld) and establishes the mathematical model of tube-sphere intersection trajectory.Based on the characteristics of J-groove welds,the computational process of welding gun orientation is first simplified.Then the kinematic algorithm of a welding robot is obtained according to screw theory and exponential product formula.Finally,Solidworks and SimMechanics are employed to simulate the kinematics of the welding robot,which proves the feasibility of the kinematic algorithm.
Seam image processing is the basis of the realization of automatic laser vision seam tracking system, and it has become one of the important research directions. Adding windows processing, gray processing, fast median filtering, binary processing and image edge extraction are used to pretreat the seam image. In the post-processing of seam image, the feature points of the target image are succesfully detected by using center line extraction and feature points detection algorithm based on slope analysis. The whole processing time is less than 150 ms, and the real-time processing of seam image can be implemented.
