In electronics packaging the time-pressure dispensing system is widely usedto squeeze the adhesive fluid in a syringe onto boards or substrates with the pressurized air.However, complexity of the process, which includes the air-fluid coupling and the nonlinearuncertainties, makes it difficult to have a consistent process performance. An integrated dispensingprocess model is first introduced and then its input-output regression relationship is used todesign a run to run control methodology for this process. The controller takes EWMA scheme and itsstability region is given. Experimental results verify the effectiveness of the proposed run to runcontrol method for dispensing process.
A principal component analysis-cerebellar model articulation controller （PCA-CMAC） model is proposed for machine performance degradation assessment.PCA is used to feature selection,which eliminates the redundant information among the features from the sensor signals and reduces the dimension of the input to CMAC.CMAC is used to assess degradation states quantitatively based on its local generalization ability.The implementation of the model is presented and the model is applied in a drilling machine to assess the states of the cutting tool. The results show that the model can assess the wear states quantitatively based on the normal state of the cutting tool.The influence of the quantization parameter g and the generalization parameter r in the CMAC model on the assessment results is analyzed.If g is larger,the generalization ability is better,but the difference of degradation states is not obvious.If r is smaller,the different states are distinct,but memory requirements for storing the weights are larger.The principle for selecting two parameters is that the memory storing the weights should be small while the degradation states should be easily distinguished.
This paper addresses the problem of accuracy characterization and measurement point planning for 3-D workpiece localization in the presence of part surface errors and measurement errors. Two frame-invariant functions of the infinitesimal rigid body displacement are defined to quantify the localization accuracy required by manufacturing processes. Then, two kinds of frame-invariant indices are derived to characterize the sensitivities of the accuracy measures to the sampling errors at the measurement points. With a dense set of discrete points on the workpiece datum surfaces pre-defined as candidates for measurement, planning of probing points for accurate recovery of part location is modeled as a combinatorial problem focusing on minimizing the accuracy sensitivity index. Based on an interchange rule, a greedy algorithm is developed to efficiently find a near-optimal solution. It is also shown that if the number of the measurement points is sufficiently large, there is no need to optimize their positions. Example confirms the validity of the presented indices and algorithm. Keywords localization - fixture - accuracy - uncertainty assessment - measurement planning - optimal design - heuristic algorithm
探讨了一种压电智能结构的设计方法,包括动力学建模、控制器设计和闭环系统有限元仿真。首先采用有限元方法计算滤过白噪声激励下压电智能结构的响应,以此响应作为系统辨识方法的输入,采用基于观测器/K a lm an滤波器的系统辨识方法(O bserver/K a lm an filter iden tification,OK ID)得到系统的M arkov参数,亦即单位脉冲响应的采样值,然后采用特征系统实现算法(E igensystem R ea lization A lgorithm,ERA)得到系统的最小实现,基于此模型采用LQG优化算法设计鲁棒控制器,并将反馈控制引入有限元模型进行闭环系统仿真,根据仿真结果评价设计方案。此方法克服了有限元模型无法直接用于控制器设计的缺点,通过将反馈控制引入有限元模型,可用有限元方法研究控制器的性能,也适用于设计其它复杂智能结构。
